SHARPENING PROCESS
COMMON MISTAKES
The mistakes commonly made in knife sharpening are uncontrolled
edge angles, failure to establish a new edge, and leaving the
edge too rough. The following methods address each of these
mistakes.
The keys to success are:
1) Use an angle guide to control the edge angle,
2) Sharpen until you raise a burr, and
3) Hone or polish the edge smooth.
Some instructions refer to the sharpening motion as trying
to slice a thin layer or a decal off the stone. This is bad
advice, and here's why: most people won't hold a constant angle
this way. Every different edge requires that you hold the blade
at a different angle when slicing a thin layer. You instinctively
raise the blade until you detect the edge working. This is almost
a sixth sense, involving both feeling and hearing. The same
thing happens when sharpening by hand. The duller the blade
becomes the more you raise it more before you can sense the
edge working against the stone. This creates larger edge angles
as time goes on and the results gradually deteriorate. Skill
and practice will overcome this problem, but the sure-fire way
is to use a guide to maintain edge angle.
If you do not remove enough metal to create a new edge, you
will leave some of the dull edge in place. The easiest way to
determine that you have removed enough metal is to grind until
you have raised a burr. Steel will naturally form a burr when
one bevel is ground until it meets another. You can then remove
the burr in the honing process and have a sharp edge every time.
A final honing and polishing will bring the edge to perfection.
CONVENTIONAL METHOD
For fast removal of the old edge, start with a coarse, fast
cutting stone. Diamond stones are the fastest cutting manual
stones, with Japanese waterstones second. The first step is
where most of the work is, and you can benefit most from using
a power sharpener.
Set the guide and take a light stroke with the stone. Check
the angle against the old bevel. If the new scratch pattern
is on the back edge of the old bevel, you are lowering the angle.
If it is at the edge, the angle is being increased. When the
scratch pattern is centered on the bevel you are duplicating
the original angle. Keeping the original angle is a safe strategy
until you gain more knowledge.
Black marker helps show the honing angle, here with a rod-guided
system.
If you can't see the scratch pattern, try darkening the old
bevel with a black felt tip marker, then stroke the stone again.
The scratch pattern will stand out against the dark marking.
When the angle is set correctly, grind one side of the blade
until you have removed the old edge. Grind until you have raised
a burr. The burr will appear on the side opposite the one you
are grinding. With experience you will learn how to stop with
just a small burr in this step. If you are not sure, grind until
you can feel the burr. Then turn the blade over and grind an
equal amount off the second side.
A burr is a natural occurrence in steel when one bevel is ground
until it meets another. When I was learning I would show my
work to my grandfather, and he would often show me that I had
a burr. It seemed sharp, but the burr would bend over and become
dull. I tried to avoid ever raising a burr for years after that.
As a result I never got anything quite sharp. Now I know that
one of the secrets of sharpening is to raise a burr, then hone
it away.
Ceramic knives and some very hard steel will not raise a burr.
Here again experience will tell you when you have ground enough.
There are three basic strokes when you sharpen - sliding the
stone onto the edge, sliding it off the edge, or circular or
alternating strokes. At the first stage, any of the three is
okay.
For the next step use a medium stone. Its purpose is not so
much to remove material as to grind away the scratches made
by the first stone. The medium stone should be about twice as
fine as the first. If you started with a 180 grit stone, you
can use 320 or 360 now. Use circular or alternating strokes
until the old scratch pattern is gone. Then do an equal amount
of grinding on the second side.
You might still be able to detect a small burr at this
stage. Finish with a few light strokes sliding onto the edge
to remove the burr. This is where slicing a decal off the stone
is an accurate description. The blade should now be sharp with
no burr. The edge now has 320 or 360 grit micro-serrations,
which is good enough for many uses.
The micro-serrations are providing some of the apparent sharpness
now but they will wear and bend. A steel or a touch-up stone
will straighten them and bring back the sharpness. Continue
to the next step if you want a longer lasting edge.
For the third step use a fine stone, 600 or 800 grit, and hone
using only strokes going onto the edge. Alternate sides with
every stroke. This will help prevent forming a new burr.
Your edge should now shave. Test it as described above. If
there is roughness, go back to the medium stone. If there is
no roughness but the edge doesn't have enough bite, continue
with the fine stone.
When the blade becomes dull, repeat the medium and fine stones.
Only when the blade becomes nicked or damaged will you need
to go back to the coarse stone.
MULTI-BEVEL METHOD
This variation will give you a longer lasting edge than the
conventional method described above. The multi-bevel edge that
results is similar to the convex edge found on Moran and BlackJack
knives and the Trizor edge on Chef's Choice knives. This method
can be adapted to many types of sharpening equipment.
The first step is to grind an initial edge bevel about 5 degrees
less than you want your final angle. This is sometimes referred
to as pre-sharpening or thinning the blade. You will put a little
more work into this step, but you will save some work later.
Grind until the old edge is removed. As described above, the
proof is that you have raised a burr.
Now change to a medium stone and set your guide for a few degrees
greater angle. On a clamp-on type guide you increase the angle
by moving the guide closer to the edge. On a rod type systems
you can easily select another angle. Other systems have different
ways to adjust the angle. See the section below for a method
using the Lansky sharpener.
When you get to the fine stone increase the angle again another
couple of degrees. Hone with strokes going onto the edge and
alternate sides with every stroke. You are now grinding only
a small area right at the edge, removing the burr and the scratches
from the medium stone.
Since a finer stone cuts more slowly, it usually takes quite
a bit of work to remove the previous step's scratches. By increasing
the angle by a couple of degrees when you change stones, you
focus this work on a smaller area near the edge and reduce the
work needed
MULTI-BEVEL WITH A LANSKY SHARPENER
A multi-bevel edge can be accomplished with a Lansky Sharpener
by fixing the rod at different positions with each stone.
Here is an easy way to do a multi-bevel with the Lansky:
1. Push the rod into the coarse stone as far as it will go
and still have the screw tighten against the flat. This decreases
the angle by a degree or so. Do extra-coarse stones the same
if used.
2. Mount the rod on the medium stones in the center of the
flat per the instructions.
3. Push the rod into the fine stone only far enough to tighten
the screw against the flat. This increases the angle by a degree
or so. Do the ultra-fine the same if you have one.
Now, when using these stones you will automatically create
a three bevel edge.
Tip: Replacing the thumb screws with flat head
screws will give you another 1/2 inch or so of useful stone.
HONING
You can further improve the edge by honing the edge on an ultra
fine Japanese, Arkansas or ceramic stone, 1000 grit or better.
Maintain the same angle as the final step above.
USING OILS AND WATER ON STONES
In North America we usually use oil on sharpening stones; in
the rest of the world they use water. Tests by John Juranitch
show that because oil carries the dross against the edge, better
results are obtained with a dry stone. However, natural stones
tend to clog without oil. I prefer ceramic and diamond
stones used dry, and my second choice is Japanese waterstones.
I'll leave this up to your personal preference, with the following
guidance. With India and bonded Arkansas stones you can use
oil or use them dry. Clean them with paint thinner. Use and
clean Japanese waterstones only with water, but store them dry
and soak them before using. Ceramic and diamond stones can be
used dry or with water. Clean them with water and scouring powder
when necessary. Washita and natural Arkansas stones can be used
with oil, water or dry, and cleaned accordingly.
If you have used water on a stone and want to change to oil,
let it dry thoroughly, and then oil it. Once you have used oil
on a stone, it is difficult to change back.
This is the end of Chapter 3 ("Sharpening Made Easy"
by Steve
Bottorff)
Click
Here for Chapter 4 (More Advanced)
Updated June 17, 2003
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